Advanced Laser Processing Production & Solutions
From physics understanding to finished parts. We manufacture high-precision AM components and laser-marked medical devices while solving the toughest process challenges in both domains.
Full-service production facility with deep physics expertise. We don’t just consult — we manufacture your parts with processes optimized from first principles.
Additive Manufacturing
Complete process control from powder to finished part.
What We Deliver:
- Production of complex metal AM parts
- Comprehensive process development & optimization
- Powder characterization & handling protocols
- Atmosphere control & gas flow optimization
- Defect analysis & prevention strategies
- Parameter development for new alloys
- Quality assurance & documentation
Complete Process Control We Provide:
- Thermal Physics: Lack-of-fusion, keyhole porosity, residual stress
- Powder Management: Moisture control, contamination prevention, flowability
- Atmosphere Control: O₂ < 100ppm for Ti, optimal gas flow patterns
- Recoater Optimization: Blade pressure, collision prevention, streak elimination
- Heat Accumulation: Thermal modeling for thin features and overhangs
- Surface Quality: Roughness control, spatter mitigation
True AM success requires mastering the entire process chain. Our systematic approach addresses not just laser parameters, but powder physics, atmospheric chemistry, and mechanical precision. Each element in the process chain can become a critical failure point if not properly controlled.
Laser Marking & UDI
Specialized UV marking for engineering resins and medical polymers.
Engineering Resin and UDI Marking
Current Production Capabilities:
- UV laser marking for engineering resins (PC, PEEK, Nylon, POM)
- Medical-grade polymer UDI compliance
- Controlled carbonization for high contrast
- Process development for thermoplastics
- Sterilization-resistant marking protocols
- Full verification & validation documentation
Coming Soon:
- IR picosecond marking for enhanced polymer processing
- Titanium and stainless steel marking capabilities
Engineering Resin Expertise:
- Precise carbonization depth control (10-50 μm)
- Prevention of subsurface foaming and delamination
- Maintaining optical clarity in transparent materials
- Chemical resistance optimization post-marking
- Thermal degradation prevention in glass-filled resins
- Achieving contrast without compromising polymer chains
Our UV laser systems are specifically optimized for the unique challenges of marking engineering resins. We understand that polymer marking requires fundamentally different physics than metal marking — from photochemical bond breaking to controlled pyrolysis depths.
The Physics Foundation That Drives Our Success
Thermal Management
Heat accumulation and dissipation govern both processes. In AM, controlling thermal gradients prevents cracking and distortion. In marking, managing heat affected zones ensures mark durability without substrate damage.
Material Absorption
Each material’s wavelength-dependent absorption defines optimal laser selection. What efficiently melts titanium catastrophically overheats aluminum. We match laser sources to material properties.
Phase Transformations
Rapid heating and cooling create unique microstructures. In AM, this affects mechanical properties. In marking, it determines contrast and corrosion resistance. We control these transformations precisely.
Oxidation Control
Atmospheric interactions at high temperatures affect both processes. Proper shielding in AM prevents contamination. Controlled oxidation in marking can enhance contrast without compromising corrosion resistance.
Energy Density Optimization
The volumetric energy equation E = P/(v·h·t) applies to both domains but with different goals: complete fusion in AM versus controlled surface modification in marking. We optimize for each application.
Beam-Material Coupling
Surface conditions dramatically affect energy coupling. Powder bed roughness in AM and surface treatments in marking change absorption. We account for these effects in our process development.
Production Capabilities
State-of-the-art facilities combining advanced equipment with physics-driven process control
Additive Manufacturing
Multiple Systems
Powder bed fusion systems optimized for titanium, steel, aluminum, and nickel alloys
Laser Marking
5 Wavelengths
UV through IR capabilities for optimal material-wavelength matching
Quality Assurance
100% Verified
In-house metallography, CT scanning, and UDI verification systems
How Can We Help You?
Whether you need parts manufactured or processes optimized, we deliver solutions grounded in physics.